UV-curable ZnS/polymer nanocomposite for replication of micron and submicron features

In view of the wide interest in high refractive index polymers for microreplication, study was made of UV-curable high refractive index nanocomposite material for microreplication purposes. The refractive index of the nanocomposite was tailored through the addition of surface-modified ZnS nanoparticles to commercial ORMOCOMP® inorganic–organic hybrid polymer. The refractive index of ORMOCOMP® was increased linearly from 1.514 (620 nm) to 1.645 (620 nm) by embedding of the nanoparticles (18.6 V%). The nanocomposite showed excellent transparency (T = 89–92%), and increase in the nanoparticle loading shifted the absorption edge from 380 nm to 420 nm. Low scattering of transmitted light (determined by UV–VIS–NIR spectrophotometry) and high dispersion of ZnS (determined by scanning electron microscopy with energy dispersive X-ray spectrometry and transmission electron microscopy) indicated low aggregation of the ZnS nanoparticles. Finally, the nanocomposite was applied to micromolding in capillaries to replicate micrometer-size channels (8 μm × 1.5 μm) with Bragg gratings (period 520 nm and depth 400 nm) on top of the channels. Based on the AFM results the MIMIC molding method was found to be suitable for the replication of microchannels into nanocomposite material.