Microstructure and Wear Resistance of in situ Formed Duplex Coating Fabricated by Plasma Nitriding Ti Coated 2024 Al Alloy

In this study, plasma nitriding was carried out on pure titanium film coated 2024 Al alloy to improve its surface mechanical property. Ti film with the thickness of 3.0 μm was firstly fabricated by means of magnetron sputtering method. Then, the Ti coated specimen was subjected to plasma atmosphere comprising 40% N2-60% H2 at 430 °C for 8 h. The microstructures of the nitrided specimens were characterized by X-ray diffraction and scanning electron microscopy. Microhardness tester and pin-on-disc tribometer were used to test the mechanical properties of the untreated and nitrided specimen. The results showed that the surface of the nitrided specimen was composed of three layers (i.e. the outside nitride TiN0.3 layer, the middle Al3Ti layer and the inside Al18Ti2Mg3 layer). The surface hardness and wear resistance of 2024 Al alloy were increased simultaneously by duplex treatment. The untreated specimen exhibited severe adhesive wear while the nitrided one behaved in middle abrasive wear.