Effect of thermally stable Cu- and Mg-rich aluminides on the high temperature strength of an AlSi12CuMgNi alloy

• The 3D microstructure of AlSi12CuMgNi is revealed by synchrotron tomography.
• An imaging analysis procedure to segment phases with similar contrasts is presented.
• 1 wt% Cu and Mg results in the formation of 3D networks of rigid phases.
• AlSi12CuMgNi is stronger than AlSi12Ni owing to the stability of the 3D networks.

The internal architecture of an AlSi12CuMgNi piston alloy, revealed by synchrotron tomography, consists of three dimensional interconnected hybrid networks of Cu-rich aluminides, Mg-rich aluminides and eutectic/primary Si embedded in an α-Al matrix. The strength at room temperature and at 300°C is studied as a function of solution treatment time at 490°C and compared with results previously reported for an AlSi12Ni alloy. The addition of 1 wt% Cu and 1 wt% Mg to AlSi12CuMgNi increases the room temperature strength by precipitation hardening while the strength at 300°C is similar for both alloys in as-cast condition. The strength of AlSi12CuMgNi decreases with solution treatment time and stabilizes at 4 h solution treatment. The effect of solution treatment time on the strength of the AlSi12CuMgNi alloy is less pronounced than for the AlSi12Ni alloy both at room temperature and at 300°C.