Influence of interface energy of primary particles on the deformation and breakage behaviour of agglomerates sheared in a powder bed

In this paper, the parameters that affect the deformation and breakage of agglomerates embedded in a bed of particles subjected to rapid shearing are identified and analysed. The influences of interface energy between the primary particles and the size ratio (between agglomerates and particles of the bed) on the deformation characteristics of the agglomerate are addressed. The study is based on computer simulations using the distinct element method (DEM). It has recently been shown that for agglomerates having a size ratio greater than about 7, the nature of stresses experienced by the agglomerates when sheared inside a particulate bed is predominantly hydrostatic, hence it is difficult to break them (Hassanpour et al., 2007). However, the role of the interface energy between primary particles coupled with the effect of size ratio on the breakage and deformation characteristics of agglomerates during shearing has not been analysed. This feature is of great interest in the agglomeration process and is hence addressed in the present study. It is found that despite the predominantly hydrostatic nature of stresses responsible for retarding the breakage, agglomerates with size ratio greater than about 7 could undergo macroscopic deformation when the surface energy between the primary particles is decreased below a critical value. Furthermore, a failure map of agglomerates is presented in terms of their size ratio and the value of interface energy of the primary particles.