A two-site mean field model of discontinuous dynamic recrystallization

The paper describes a new model of discontinuous dynamic recrystallization (DDRX) which can operate in constant or variable thermomechanical conditions. The model considers the elementary physical phenomena at the grain scale such as strain hardening, recovery, grain boundary migration, and nucleation. The microstructure is represented through a set of representative grains defined by their size and dislocation density. It is linked to a constitutive law giving access to the polycrystal flow stress. Interaction between representative grains and the surrounding material is idealized using a two-site approach whereby two homogeneous equivalent media with different dislocation densities are considered. Topological information is incorporated into the model by prescribing the relative weight of these two equivalent media as a function of their volume fractions. This procedure allows accounting for the well-known necklace structures. The model is applied to the prediction of DDRX in 304 L stainless steel, with parameters identified using an inverse methodology based on a genetic algorithm. Results show good agreement with experimental data at different temperatures and strain rates, predicting recrystallization kinetics, recrystallized grain size and stress–strain curve. Parameters identified with one initial grain size lead to accurate results for another initial grain size without introducing any additional parameter.

► Discontinuous dynamic recrystallization (DDRX) is modelled at the grain scale.
► The two-site mean field approach allows introducing topological information.
► DDRX kinetics, flow stress curves and recrystallized grain size are well predicted.
► Temperature, strain rate and initial grain size effects are successfully described.
► Grain size dependence naturally emerges from the model and agrees with experiment.