Effect of particle size on microstructure and mechanical properties of composites produced by ARB process

In the present work, Al/10 vol.% SiC metal matrix composite (MMC) was manufactured by accumulative roll bonding (ARB) process. The silicon carbide particles with two various particle sizes of 40 and 2 μm were used. Effect of particle size on microstructure (by scanning electron microscopy) and mechanical properties (tensile strength and elongation) at various ARB cycles was investigated. It was found that the microstructural evolution in MMC with 40 μm particle size was more salient compared to the MMCs with 2 μm particle size. Also, the composite strip with 40 μm particle size became uniform with high bonding quality and without any porosity sooner than the strip of 2 μm particle size. Moreover, when the number of cycles was increased, the tensile strength for both samples was improved. The tensile strength of the composite strip with 40 μm particle size was more than the composite strip with 2 μm up to the seventh cycle. By increasing the number of cycles after the seventh cycle, the value of tensile strength of MMC with 40 μm particle size became saturated and then decreased, and its tensile strength became less than that of the composite with 2 μm particle size for the ninth and eleventh cycles. Up to the seventh cycle, when the number of ARB cycles was increased, the elongation of composite strips was decreased, but after the ninth cycle, the tensile elongation for both samples was improved.

Research highlights▶ Microstructure of MMC with larger particles becomes completely uniform, sooner. ▶ When the number of cycles increased, tensile strength for both samples improved. ▶ Up to the seventh cycle, tensile strength of MMC with larger particles was bigger. ▶ First, the tensile elongation of MMCs was decreased, and then it was improved.