Ultrafine comminution of dental glass in a stirred media mill

A systematic study on the comminution of amorphous glass particles with complex composition (seven constituents) to produce nanoparticles has been performed in a high-energy stirred media mill. The influence of solids loading, dispersion stabilisation via pH and addition of dispersants on particle size was investigated in aqueous suspensions. Further, the effect of using 2-propanol and benzyl alcohol as dispersion media on the particle size and morphology is presented and compared to the aqueous system. The specific surface area of the product powder was analysed by the BET method, the secondary particle size was determined by static light scattering and the morphology was investigated by SEM and TEM. Dispersion viscosity and stability was measured using rotational viscosimetry and zeta-potential measurements, respectively. The results show that the solids loading plays a central role in the comminution efficiency, where lower loadings lead to finer particles after a given milling time. Stabilisation of the aqueous powder dispersion by adjusting the pH or by adding a dispersant did not result in an enhanced milling efficiency in terms of fast reduction of the particle size. The smallest glass nanoparticles with a primary particle size <40nm were achieved by a two-step comminution process. The particles were irregularly shaped when milled in water, however, when processed in 2-propanol and benzyl alcohol, they had a plate-like geometry.