Properties of TiAlCrN coatings prepared by vacuum cathodic arc ion plating

TiAlCrN coatings were deposited by means of vacuum cathodic arc ion plating technique on TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) titanium alloy substrates. The composition, phase structure, mechanical performance, and oxidation-resistance of the nitride coatings were investigated by scanning electron microscopy (SEM), atomic force microscope (AFM), X-ray diffraction (XRD), auger electron spectroscopy (AES), and X-ray photoelectron microscopy (XPS). A new process for preparing protective coatings of the titanium alloy is successfully acquired. The experimental results indicate that the added element chromium in the TiAlN coatings make a contribution to form the (220) preferred direction. The phases of the coatings are composed of (Ti, Al) N and (Ti, Cr)N. After 700°C and 800°C oxidation, AES analysis shows that the diffusion distribution of the TiAlCrN coatings emerges a step shape. From the outside to the inner, the concentrations of O, Al, and Cr reduce, but those of Ti and N increase. The Al-rich oxide is formed on the surface of the coatings, and the mixed structure of Ti-rich and Cr-rich oxides is formed in the internal layer. The oxidation resistance of the TiAlCrN coatings is excellent at the range of 700 to 800°C. Adhesion wear is the dominant mechanical characteristic for the titanium alloy at room temperature, and the protective coatings with high hardness can improve the mechanical properties of the titanium alloy. The wear resistance of the TC11 alloy is considerably improved by the TiAlCrN coatings.