Mechanical and metallurgical properties of dissimilar friction stir welded AA5083-H111 and AA6351-T6 aluminum alloys

The microstructure and mechanical characterization of dissimilar friction stir welded AA5083-H111 and AA6351-T6 aluminum alloys were studied. Three different welding speeds (36, 63 and 90 mm/min) were used to weld the dissimilar alloys. The effect of welding speed on mechanical and metallurgical properties was analyzed. It is found that the welding speed of 63 mm/min produces better mechanical and metallurgical properties than other welding speeds. The weld zone is composed of three kinds of microstructures, namely unmixed region, mechanically mixed region and mixed flow region. The fracture mode was observed to be a ductile fibrous fracture.