Microstructure and mechanism of in-situ Al2O3(p)/Al nano-composites synthesized by sonochemistry melt reaction

The Al2O3(p)/Al nano-composites were fabricated from Al—K2ZrF6—Na2B4O7 system by sonochemistry in situ reaction. The fabrication mechanisms, including high intensity ultrasonic influence on microstructures and reinforcement particles-aluminum matrix interface, were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The XRD results show that the component of the as-prepared composites is Al2O3 reinforcement. The SEM analysis results indicate that Al2O3 particles are uniformly distributed in the aluminum matrix. The TEM results show that the morphologies of Al2O3 particles present in nearly sphere-shape, the sizes are in the range of 20—100 nm, and the interfaces are net and no interfacial outgrowth is observed. Analysis with secondary development Image-J software shows that Al2O3 recoveries are firstly improved and then decreased with increasing ultrasonic power. When the power is 0.4 kW, the distribution is the best, and a maximum number of particles are obtained. The reaction mechanisms were investigated.