A collapse pressure prediction model for horizontal shale gas wells with multiple weak planes

Since collapse of horizontal wellbore through long brittle shale interval is a major problem, the occurrence characteristics of weak planes were analyzed according to outcrop, core, and SEM and FMI data of shale rocks. A strength analysis method was developed for shale rocks with multiple weak planes based on weak-plane strength theory. An analysis was also conducted of the strength characteristics of shale rocks with uniform distribution of multiple weak planes. A collapse pressure prediction model for horizontal wells in shale formation with multiple weak planes was established, which takes into consideration the occurrence of each weak plane, wellbore stress condition, borehole azimuth, and in-situ stress azimuth. Finally, a case study of a horizontal shale gas well in southern Sichuan Basin was conducted. The results show that the intersection angle between the shale bedding plane and the structural fracture is generally large (nearly orthogonal); with the increase of weak plane number, the strength of rock mass declines sharply and is more heavily influenced by weak planes; when there are more than four weak planes, the rock strength tends to be isotropic and the whole strength of rock mass is greatly weakened, significantly increasing the risk of wellbore collapse. With the increase of weak plane number, the drilling fluid density (collapse pressure) to keep borehole stability goes up gradually. For instance, the collapse pressure is 1.04 g/cm3 when there are no weak planes, and 1.55 g/cm3 when there is one weak plane, and 1.84 g/cm3 when there are two weak planes. The collapse pressure prediction model for horizontal wells proposed in this paper presented results in better agreement with those in actual situation. This model, more accurate and practical than traditional models, can effectively improve the accuracy of wellbore collapse pressure prediction of horizontal shale gas wells.