Transient dynamics study on casing deformation resulted from lost circulation in low-pressure formation in the Yuanba Gasfield, Sichuan Basin

In the course of completion of an ultra-deep well newly drilled in the Yuanba Gasfield, Sichuan Basin, long-section and large-scale deformation occurred in the heavy casing section and nickel base alloy casing section of the sealing Triassic limestone interval, so a new hole had to be sidetracked, which impels us to rediscover the applicability of conventional drilling and completion technology in ultra-deep wells. In this paper, based on the borehole condition and field operation data of this well, the borehole pressure field variation initiated by lost circulation in the low-pressure formation was analyzed from the perspective of dynamics, then, the variation pattern of differential pressure inside and outside the well bore at different time intervals was depicted, and the primary cause of such complication was theoretically revealed, i.e., the pressure wave generated by instant lost circulation in low-pressure formation would result in redistribution of pressure inside the downhole confined space, and then the crush of casing in the vicinity of local low-pressure areas. Pertinent proposals for avoiding these kinds of engineering complexities were put forward: ① when downhole sealing casing operation is conducted in open hole completion, liner completion or perforated hole, the potential damage of lost circulation to casing should be considered; ② the downhole sealing point and sealing mode should be selected cautiously: the sealing point had better be selected in the section with good cementing quality or as close to the casing shoe as possible, and the sealing mode can be either cement plug or mechanical bridge plug. This paper finally points out that good cementing quality plays an important role in preventing this type of casing deformation.