Study of the productivity of MWCNT over Fe and Fe–Co catalysts supported on SiO2, Al2O3 and MgO

In the present study, multi-walled carbon nanotubes (MWCNT) were prepared in good quality and quantity, MWCNT were produced using the catalytic chemical vapor deposition (CCVD) technique and the carbon source was acetylene. Different catalysts were synthesized based on iron and a mixture of iron and cobalt metal supported on SiO2, Al2O3 or MgO. The effect of parameters such as iron concentration, support type, bimetallic catalyst and the method of catalyst preparation has been investigated in the production of MWCNT. The quality of as-made nanotubes was investigated by the high-resolution transmission electron microscopy (HRTEM) and thermogravimetric analysis (TGA). The best yield of MWCNT was 30 times of the amount of the used catalyst. The high yield of MWCNT was gained by 40 wt.% Fe on alumina support which was prepared by the sol–gel method. TEM analysis was done for the carbon deposit, which revealed that the walls of the MWCNT were graphitized, with regular inner channel and uniform diameter. It reflected a reasonable degree of purity. The TGA showed that MWCNT was decomposed at 635 °C by a small rate indicating a high thermal stability and well crystalline formation of the produced MWCNT.