Synthesis and characterization of iron-based alloy nanoparticles for magnetorheological fluids

The borohydride reduction method was used to synthesize the Fe-based alloy nanoparticles in an aqueous medium for MR fluids. The effect of ethanol content in the reaction medium on the synthesis of Fe–Co–B nanoparticles was studied first. With increasing the ethanol content from 0 to 40 vol%, the average diameters of Fe–Co–B nanoparticles were decreased from 170 to 35 nm. The possible mechanism for the effect of ethanol has been proposed. Among the four types of Fe-based alloys particles synthesized in this work, Fe–B had the highest magnetization saturation Ms, while Ms decreased in an order of Fe–B>Fe–Co–B>Fe–Cr–B>Fe–Ni–B. A magnetic field of 3000 Oe was able to increase Ms by about 5–6% for each type of iron-based alloy. Under a magnetic field, chain structures of nanoparticles were always formed. When a strong magnetic field such as 3000 Oe was applied, the particles were “squeezed” into chains.