Properties of Calcium Phosphate Scaffolds Produced by Freeze-Casting

The pore structure of three-dimensional scaffolds applied in tissue engineering may influence the mechanical properties and cellular activity. As the optimal pore size is dependent on the specifics of the biomaterial or tissue engineering application, the ability to alter the pore size over a wide range is necessary for several scaffolds in order to meets the requirements of the applications. The aim of this study is to develop methodologies to produce calcium phosphate scaffolds with acceptable pore size and defined pore-channel interconnectivity. The pore size of calcium phosphate scaffolds is established during the freeze-drying fabrication process. In this process, material suspension is simply frozen and then dried by freeze-drier, which able to produce material with unique porous architectures, where the porosity is almost a direct replica of the frozen solvent crystals. There are two different method of freeze-casting carried out in order to study the effect of freezing temperature by which in the first method; sample being soaked with liquid nitrogen (-196 °C) for about 10 minutes before been place inside a freezer (-40 °C). In the second method, the sample was directly placed inside a freezer for casting at temperature of -40 ̊C. The results show that the pore size of the scaffolds decreased as the freezing temperature was reduced. Taken together, these results demonstrate that the methodologies applied in this study can be used to produce a range of calcium phosphate scaffolds exhibiting better compressive strength, approximately 665-875 KPa for 54-64.3% of porosity with mean pore size from 102-113 μm. The methods developed in this study provide a basis for the investigation on the effects of different freezing temperature in freeze-casting process on the porosity, morphology, and compressive properties of the calcium phosphate scaffolds.