Enhanced high energy efficient steam drying of algae

• Brown algae drying processes based on heat circulation technology (HC) were proposed.
• HC was developed on exergy recovery through exergy elevation and heat pairing.
• The energy efficiency of the proposed drying processes was evaluated.
• Significant reduction of energy input and CO2 emission in drying is readily achieved.

State-of-the-art brown algae drying processes based on heat circulation technology were proposed, and their performance with respect to energy consumption was evaluated. Heat circulation technology was developed using the principle of exergy recovery performed through exergy elevation and effective heat pairing for both sensible and latent heat. Two steam drying processes based on heat circulation technology for algae drying were proposed, involving heat circulation with or without steam recirculation. The proposed processes were compared with the conventional heat recovery system employing heat cascade technology. Brown algae Laminaria japonica was selected as the test sample. From the results, it is very clear that both proposed drying processes can reduce the required drying energy significantly by up to 90% of that required in conventional heat recovery drying. Furthermore, the temperature–enthalpy diagram for each process shows that in heat circulation technology based drying, the curves of both hot and cold streams are almost parallel, resulting in the minimization of exergy losses.

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