Pyramidal lattice sandwich structures with hollow composite trusses

Pyramidal lattice sandwich structures with hollow composite trusses were fabricated using a thermal expansion molding approach. Composite lattice structures with three relative densities were fabricated with two fiber architectures and the out-of-plane compression properties were measured and compared. Lattice cores with a fraction of carbon fibers circumferentially wound around the hollow trusses (Variant 2) exhibited superior mechanical properties compared with similar structures comprised of unidirectional fibers (Variant 1). The out-of-plane compressive properties of composite pyramidal lattice structures in Variant 2 were well-matched by analytical predictions. Unusual strain hardening behavior was observed in the plateau region for Variant 2, and the energy absorption capabilities were measured and compared with the similarly constructed silicone rubber–core truss pyramidal lattice structures (Variant 3). The energy absorption per unit mass of selected hollow truss composite lattice structures reported here surpassed that of both hybrid truss counterparts (Variant 3) and hollow truss metallic lattice structures.

► A fabrication technique for hollow truss composite pyramidal lattice is developed.
► Structural properties are examined for two fiber architectures of trusses.
► Theoretical analysis should consider the bending contribution.
► Good energy absorption capacities are obtained for selected structures.