Finite strip elastic buckling solutions for thin-walled metal columns with perforation patterns

• Finite strip elastic buckling for columns with hole patterns is introduced.
• Euler buckling load including holes found with a weighted average approach.
• Hole patterns change warping torsion shear stress distribution at a net section.
• Hole patterns reduce web bending stiffness and the distortional buckling load.
• Stiffened element buckling including holes is treated with an energy solution.

Approximate finite strip eigen-buckling solutions are introduced for local, distortional, flexural, and flexural-torsional elastic buckling of a thin-walled metal column with perforation patterns. These methods are developed to support a calculation-based strength prediction approach for steel pallet rack columns employing the American Iron and Steel Institute׳s Direct Strength Method, however they are generally posed and could also be useful in structural studies of thin-walled thermal or acoustical members made of steel, aluminum, or other metals. The critical elastic global buckling load including perforations is calculated by reducing the finite strip buckling load of the cross-section without perforations using the weighted average of the net and gross cross-sectional moment of inertia along the length of the member for flexural (Euler) buckling, and for flexural-torsional buckling, using the weighted average of both the torsional warping and St. Venant torsional constants. For local buckling, a Rayleigh–Ritz energy solution leads to a reduced thickness stiffened element equation that simulates the influence of decreased longitudinal and transverse plate bending stiffness caused by perforation patterns. The cross-section with these reduced thicknesses is input into a finite strip analysis program to calculate the critical elastic local buckling load. Local buckling at a perforation is also treated with a net section finite strip analysis. For distortional buckling, a reduced thickness equation is derived for the web of an open cross-section to simulate the reduction in its transverse bending stiffness caused by perforation patterns. The approximate elastic buckling methods are validated with a database of 1282 thin shell finite element eigen-buckling models considering five common pallet rack cross-sections featuring web perforations that include 36 perforation dimension combinations and twelve perforation spacing combinations.