Young's modulus of a sintered Cu joint and its influence on thermal stress

Al2O3 chips and pure Cu plates were joined by Cu nanoparticles at 250 °C and 350 °C, and the Young's moduli of the sintered Cu were evaluated by nanoindentation tests. The average Young's moduli were 52.7 ± 19.8 GPa and 76.5 ± 29.7 GPa at 250 °C and 350 °C, respectively, indicating that the sintered structures were strengthened at higher temperatures. The calculation results indicated that the joint at 350 °C has a high Young's modulus, but make the stress higher than the chip strength, resulting in breakage of the chip during 65/250 °C power cycling.