The effect of filler dimensionality on the electromechanical performance of polydimethylsiloxane based conductive nanocomposites for flexible strain sensors

Flexible and wearable strain sensors based on conductive polymer composites (CPCs) for human motion detection have been highlighted recently. Herein, two flexible conductive composites were fabricated by mixing matrix polydimethylsiloxane (PDMS) with zero-dimensional conductive filler carbon black (CB) and one-dimensional carbon nanotubes (CNTs), respectively. A low percolation threshold of CB/PDMS (0.48 vol%) was achieved, while this value was higher than that of CNTs/PDMS (0.13 vol%). In strain-dependent response tests, compared with CNTs/PDMS with a gauge factor (GF) of 4.36 (a strain of 10%), CB/PDMS composites showed a higher sensitivity with a larger GF of 15.75 (a strain of 10%). A good reproducibility was obtained in stretching-releasing process for the two composites. In long-term cyclic test, CB/PDMS showed more stable sensing behaviors, while a slight drifting and fluctuation was observed for CNTs/PDMS. Generally, two composites both possessed satisfactory durability. Mathematical models were proposed to explain the mechanism of the distinct strain sensing behaviors. A smart glove was assembled to monitor the finger motion to evaluate the application of the two composites as flexible strain sensors.