Additive Manufacturing of Sn63Pb37 Component by Micro-coating

Micro-coating is a novel technology to build near-net component layer by layer, which uses a crucible and nozzle instead of a weld head and wire feeder to supply material compared with shaped metal deposition. A pneumatic system is adopted to adjust liquid metal flow rate and the layer height is controlled by the distance between nozzle and substrate. Height and width of a single channel are measured by confocal microscopy, it is found that the error between numerical results and experiment are 5.5% and 1.1%. Tensile stress vertically to the deposition layers reaches to 40.89Mpa, while tensile stress parallel to the deposition layers gives a value of 43.14Mpa. Yield stress of vertically and parallel to the layer are respectively 34.28Mpa and 35.23Mpa. Specimens exhibit better mechanical properties than casting component, whose tensile stress and yield stress are respectively 36.51Mpa and 29.25Mpa.