Atmospheric pressure plasma treatment of flat aluminum surface

The atmospheric pressure ambient air and oxygen plasma treatment of flat aluminum sheets using the so-called Diffuse Coplanar Surface Barrier Discharge (DCSBD) were investigated. The main objective of this study is to show the possibility of using DCSBD plasma source to activate and clean aluminum surface. Surface free energy measurements, X-ray photoelectron spectroscopy (XPS), Scanning Electron Microscopy coupled with Energy Dispersive X-ray Spectroscopy (SEM/EDX) and Attenuated Total Reflectance Fourier Transform Infrared Spectroscopy (ATR-FTIR) were used for the characterization of the aluminum surface chemistry and changes induced by plasma treatment. Short plasma exposure times (several seconds) led to a significant increase in the surface free energy due to changes of its polar components. Various ageing effects, depending on the storage conditions were observed and discussed. Effects of air and oxygen plasmas on the removal of varying degrees of artificial hydrocarbon contamination of aluminum surfaces were investigated by the means of EDX, ATR-FTIR and XPS methods. A significant decrease in the carbon surface content after the plasma treatment indicates a strong plasma cleaning effect, which together with high energy efficiency of the DCSBD plasma source points to potential benefits of DCSBD application in processing of the flat aluminum surfaces.