The effect of ion implantation on the oxidation resistance of vacuum plasma sprayed CoNiCrAlY coatings

CoNiCrAlY coatings prepared by vacuum plasma spraying (VPS) were implanted with Nb and Al ions at a fluence of 1017 atoms/cm2. The effects of ion implantation on the oxidation resistance of CoNiCrAlY coatings were investigated. The thermally grown oxide (TGO) formed on each specimen was characterized by XRD, SEM and EDS, respectively. The results showed that the oxidation process of CoNiCrAlY coatings could be divided into four stages and the key to obtaining good oxidation resistance was to remain high enough amount of Al and promote the lateral growth of TGO. The implantation of Nb resulted in the formation of continuous and dense Al2O3 scale to improve the oxidation resistance. The Al implanted coating could form Al2O3 scale at the initial stage, however, the scale was soon broken and TGO transformed to non-protective spinel.

► We used ion implantation to improve the oxidation resistance of CoNiCrAlY coating. ► The oxidation process of CoNiCrAlY coating at 1100 °C for 1000 h was studied. ► The Nb ion implanted coating exhibited better oxidation resistance. ► The influences of Nb and Al ion implantation into CoNiCrAlY coatings were evaluated.