Seed layer-free synthesis and characterization of vertically grown ZnO nanorod array via the stepwise solution route

A novel stepwise method was developed for the deposition of ZnO nanorod array (NRA) from the simple inorganic aqueous solution. Different from the traditional one-pot synthesis route, merely a thin liquid precursor layer adsorbed on the substrate instead of the bulk solution underwent the reaction at elevated temperature in a typical deposition cycle. Sparse and vertically grown wurtzite ZnO NRA was deposited on seed layer-free glass substrate after 20 cycles (in typically 20 min). Each individual ZnO rod possessed the well-defined hexagonal facet, the side length of about 150 nm, the aspect ratio of 2:3, and the small size dispersity. Also the overall ZnO NRA exhibited high ultraviolet photoluminescence and weak blue emission, indicating its good optical properties. Mechanism analysis indicated that, the decrease of the supersaturation degree in solution after the climax in the reaction period of each deposition cycle is the root cause of the sparse nucleation and the vertical growth of ZnO nanorods. The work has opened up a novel stepwise approach toward high quality ZnO NRA, being valuable for extending the synthetic methods of semiconductor nanostructures in mild solutions.