Degradation of phosphor-in-glass encapsulants with various phosphor types for high power LEDs

In order to replace conventional silicone-based phosphor light emitting diodes (LEDs), inorganic color converters with high thermal stabilities and transparencies, i.e., phosphors-in-glass (PiGs), have been investigated as encapsulants for high-power LEDs. In this paper, the effect of various types of phosphors, i.e., LuAG (green, Lu3Al5O12:Ce3+), silicate (yellow, Sr2SiO4:Eu2+), CASN (red, CaAlSiN3:Eu2+), and oxynitride (yellow, (Sr,Ba) Si2O2N2:Eu2+), on the reliability/degradation of the remote PiG encapsulants is explored for high power LEDs. For this purpose, a glass composition (SiO2-B2O3-ZnO-Na2O) was separately mixed with each type of phosphor and then sintered at appropriate temperatures to make the corresponding PiG. The reliabilities of the formed PiGs were evaluated by standard accelerated-aging tests (85 °C/85% RH) for 1000 h. Luminosity losses and shifts in the Commission Internationale de l'Eclairage (CIE) coordinates of the PiGs were measured before and after aging. Thermal, and moisture-induced quenching behavior was also analyzed. The surface of PiGs with different phosphors degraded differently, possibly because of structural incompatibilities between the glass matrix and phosphor type. Determining the compatibility of the glass composition with the type of phosphor used is therefore important in order to ensure the long-term stabilities of encapsulants for use in commercial LEDs.