Characteristic of copper wire and transient analysis on wirebonding process

In the present paper, two major analyses are achieved. In the first, experimental procedures were accomplished to measure tensile mechanical properties of copper (Cu) wire (ϕ = 1 mil) before/after electric flame-off (EFO). Characteristics of free air ball (FAB), heat affected zone (HAZ) and thermal stable zone (TSZ) in as-drawn wire have been carefully investigated by microhardness, self-design pull test fixture, nanoindentation and atomic force microscopy (AFM). A 2nd EFO real-time technique has been conducted to reduce the strength of Cu wire and increase the bonding region. Secondary, with the obtained experimental material data, a comprehensive finite element wirebonding model based on explicit time integration software ANSYS/LS-DYNA is developed to predict the overall strain/stress distributions on the aluminum (Al) bond pad. Finite element analysis (FEA) results demonstrate that plastic deformation on Al bond pad around smashed FAB can be reduced by increasing the surface roughness on FAB. A series of comprehensive parametric studies were conducted in this research.