Production of phage free cheese whey: Design of a tubular laboratory membrane filtration system and assessment of a feasibility study

An interposed “phage filtration” process step is proposed prior to subsequent processing of cheese whey to whey products to reduce fermentation risks due to phage contamination. At laboratory scale, the characteristics of three single tube ceramic membranes on the filtration performance in terms of phage retention, protein transmission and filtrate flux were analysed. From these tested membranes, a 0.1 μm microfiltration membrane was found to be suitable for significant phage reduction (3.4 log units) in cheese whey, simultaneously allowing total protein transmission of 56.2%. The experiments within the designed feasibility study conducted with a pilot plant microfiltration system provided a higher phage retention (4.1 log units) and a significantly increased transmission of major whey proteins (up to 84%) in comparison with the laboratory plant. The results shown in this study can easily be adapted by the dairy industry for better phage control and enhanced process safety.