Investigation of bubble breakup and coalescence in a packed-bed reactor – Part 1: A comparative study of bubble breakup and coalescence models

In a packed-bed reactor a comparative study of bubble breakup and coalescence models has been investigated to study bubble size distributions as a function of the axial location. The bubble size distributions are obtained by solving population balance equations that describe gas–liquid interactions. Each combination of bubble breakup and coalescence models is examined under two inlet flow conditions: (1) predominant bubble breakup flow and (2) predominant bubble coalescence flow. The resulting bubble size distributions, breakup and coalescence rates estimated by individual models, are qualitatively compared to each other. The change of bubble size distributions along the axial direction is also described with medians. The medians resulting from CFD analyses are compared against the experimental data. Since the predictions estimated by CFD analyses with the existing bubble breakup and coalescence models do not agree with the experimental data, a new bubble breakup and coalescence model that takes account of the geometry effects is required to describe gas–liquid interactions in a packed-bed reactor.

► Packed bed experimental data on bubble breakup, coalescence and bubble size were obtained.
► The bubble size distributions were modeled using CFD existing bubble interaction models.
► CFD predictions were compared to experimental data to assess the existing models.
► Results showed a need for new models on bubble breakup and coalescence in a packed-bed reactor.