Hydrothermal carbonization of distiller’s grains

Wet distiller’s grains are intermediate byproducts of ethanol manufacture that have high moisture contents and require significant energy for drying and conversion into dry distiller’s grains. Hydrothermal carbonization was investigated as a wet process to provide alternative products, and chars were obtained in moderate yield that possessed high heats of combustion. The mechanism of char formation was also investigated employing constituent materials representative of the chemical composition of distiller’s grains. Char formation was discovered to chiefly involve carbohydrates (other than cellulose) and proteins. A surprising discovery was that triacylglycerides and fatty acids created under the reaction conditions did not contribute to char yield and were adsorbed onto the chars and could be easily extracted.

► Chars having utility were formed by hydrothermal carbonization of wet distiller's grains.
► Char characteristics include high energy and low ash contents.
► Potential applications include fuels, syngas sources, fillers, and adsorbents.
► Chars are derived chemically from carbohydrate and protein reactants.
► Fatty acids created in the process are adsorbed onto the char and can be extracted.