A mechatronics educational laboratory – Programmable logic controllers and material handling experiments

The integration of robotics, conveyors, sensors, and programmable logic controllers into manufacturing and material handling processes requires engineers with technical skills and expertise in these systems. The coordination of assembly operations and supervisory control demands familiarity with mechanical and electrical design, instrumentation, actuators, and computer programming for successful system development. This paper presents an educational mechatronics laboratory that encourages multi-disciplinary hands-on engineering discovery within team settings. Three focused progressive experiments are reviewed that allow students to program and operate a programmable logic controller, a traditional conveyor system, and a distributed servo-motor based conveyor. The students also program and implement two robotic arms for material handling applications. The equipment, learning objectives, and experimental methodology for each laboratory are discussed to offer insight. A collaborative design project case study is presented in which student teams create a smart material handling system. Overall, engineering graduates have generally been required to learn material handling and other multi-disciplinary concepts in the field, and therefore, a well-rounded engineering curriculum should incorporate mechatronics in both the classroom and laboratory.