Laser surface modification of Al–4Cu–1Mg alloy for enhanced thermal conductivity

The feasibility of enhancing thermal conductivity of Al–4Cu–1Mg alloy by depositing 80Cu–20Mo coating using high-power lasers has been examined. Coatings of 667±2.5 μm thickness were formed with metallurgically sound interface. Results showed an 86% increase in the thermal conductivity of Al–4Cu–1Mg alloy due to laser-deposited 80Cu–20Mo alloy coating. This coating approach can potentially be used on low coefficient of thermal expansion metal matrix composites to enhance their thermal conductivity in electronic devices.