Effects of syngas type on the operation and performance of a gas turbine in integrated gasification combined cycle

We investigated the effects of firing syngas in a gas turbine designed for natural gas. Four different syngases were evaluated as fuels for a gas turbine in the integrated gasification combined cycle (IGCC). A full off-design analysis of the gas turbine was performed. Without any restrictions on gas turbine operation, as the heating value of the syngas decreases, a greater net system power output and efficiency is possible due to the increased turbine mass flow. However, the gas turbine is more vulnerable to compressor surge and the blade metal becomes more overheated. These two problems can be mitigated by reductions in two parameters: the firing temperature and the nitrogen flow to the combustor. With the restrictions on surge margin and metal temperature, the net system performance decreases compared to the cases without restrictions, especially in the surge margin control range. The net power outputs of all syngas cases converge to a similar level as the degree of integration approaches zero. The difference in net power output between unrestricted and restricted operation increases as the fuel heating value decreases. The optimal integration degree, which shows the greatest net system power output and efficiency, increases with decreasing syngas heating value.

Research highlights
► The effect of firing syngas in a gas turbine designed for natural gas was investigated.
► A full off-design analysis was performed for a wide syngas heating value range.
► Restrictions on compressor surge margin and turbine metal temperature were considered.