Novel method for the synthesis of a β-tricalcium phosphate coating on a zirconia implant

A novel method for the synthesis of a thin β-tricalcium phosphate (β-TCP) coating on zirconia implants has been developed. The synthesis procedure involves two steps: (i) rapid wet-chemical deposition of a biomimetic CaP coating and (ii) subsequent post-deposition processing of the biomimetic CaP coating, which includes a heat treatment at 900 °C followed by a short sonication in a water bath. The obtained β-TCP coating showed a uniform and dense morphology with a thickness of ≈500 nm and displayed a roughness in the nanometre range (Ra = 28 nm). The β-TCP coating demonstrated an apatite-mineralization ability in a simulated body fluid and enhanced the adsorption of serum proteins on the zirconia. Moreover, the β-TCP coating adhered firmly to the zirconia substrate, developing a notable scratch resistance (Lc = 97 N) and tensile strength (52 MPa) and showed strong resistance towards mechanical forces present during implantation of the coated zirconia implant into the artificial bone.