Medical imaging scintillators from glass-ceramics using mixed rare-earth halides

Recent years have seen greater interest in developing new luminescent materials to replace scintillator panels currently used in medical X-ray imaging systems. The primary areas targeted for improvement are cost and image resolution. Cost reduction is somewhat straightforward in that less expensive raw materials and processing methods will yield a less expensive product. The path to improving image resolution is more complex because it depends on several properties of the scintillator material including density, transparency, and composition, among others. The present study focused on improving image resolution using composite materials, known as glass-ceramics that contain nanoscale scintillating crystallites formed within a transparent host glass matrix. The small size of the particles and in-situ precipitation from the host glass are key to maintaining transparency of the composite scintillator, which ensures that a majority of the light produced from absorbed X-rays can actually be used to create an image of the patient. Because light output is the dominating property that determines the image resolution achievable with a given scintillator, it was used as the primary metric to evaluate performance of the glass-ceramics relative to current scintillators. Several glass compositions were formulated and then heat treated in a step known as “ceramization” to grow the scintillating nanocrystals, whose light output was measured in response to a 65 kV X-ray source. Performance was found to depend heavily on the thermal history of the glass and glass-ceramic, and so additional studies are required to more precisely determine optimal process temperatures. Of the compositions investigated, an alumino-borosilicate host glass containing 56mol% scintillating rare-earth halides (BaF2, GdF3, GdBr3, TbF3) produced the highest recorded light output at nearly 80% of the value recorded using a commercially-available GOS:Tb panel as a reference.