On the tensile failure induced by defect band in high pressure die casting of AM60B magnesium alloy

The influence of defect band on the tensile failure in high pressure die casting of AM60B magnesium alloy was studied by in situ scanning electron microscope. Results showed that the size and distribution of the externally solidified crystals (ESCs) had a significant influence on the tensile behavior induced by defect band in the specimen. In the specimen with few ESCs, the crack would initiate at the gas-shrinkage pore in the center of the specimen. Further crack propagation at the defect band was hindered by the surrounding dense microstructure, and the effect of defect band on the tensile failure was just reducing the efficient force bearing area. In the specimen with large and complex ESCs, the microstructure around the defect band would become coarse and comprised of large porosities with complex morphology. The defect band would act as crack initiation site and facilitate the crack propagation to both center and surface of the specimen, leading to the final fracture.