Effect of boron on enhancing infrared emissivity of Ni-Cr system coating

High infrared emissivity coating possesses great value in practical application, whether in the military or civilian areas. In this study, B-NiCr precursor powder containing NiO, Cr2O3 and ZrB2 was calcined at 1300 °C and then used to prepare a high infrared emissivity B-NiCr coating via atmospheric plasma spraying. A large number of test methods were employed to analyze the powder and coating, including TG-DSC, XRD, FE-SEM, infrared spectrometer and so on. The result of infrared emissivity measurement indicates that the coating possesses maximum infrared emissivity of 0.908 at 1000 °C while the infrared emissivity is 0.901 after thermal shock test. Comparing with NiCr coating, Ni2CrO2(BO3) formed during calcination may be the main factor to improve the infrared emissivity of B-NiCr coating. The B-NiCr coating possesses good thermal shock resistance and can withstand 50 times thermal shock at least without falling off, from 800 °C to room temperature.