Ultra-light-weight composites from bamboo strips and polypropylene web with exceptional flexural properties

Fine bamboo strips (BSs) have been laid on polypropylene (PP) web, stacked, and compression molded to prepare unconsolidated light-weight (0.312 g/cm3) composites. Composite properties are superior compared with jute-based composites and bamboo strips show potential to replace fiberglass or polyurethane in composites. Flexural strength, modulus, offset yield load, and Noise Reduction Coefficient (NR) of the BS–PP composites are 5.8×, 2.9×, 6.5×, and 1.4× higher, respectively, compared to jute–PP composites. Bamboo-based non-consolidated composites with excellent mechanical and sound absorption properties utilizing the methods described in this research provide an opportunity to manufacture functional composites with bio-based materials leading to reduction of environmental pollution and sustainable manufacturing.