Combined effect of interfacial strength and fiber orientation on mechanical performance of short Kevlar fiber reinforced olefin block copolymer

As a novel thermoplastic elastomer, olefin block copolymers (OBCs) show a tremendous application potential in many areas. However, the practical use of OBCs is mainly restricted to the low load-bearing environments because of its poor low-strain mechanical strength and stiffness. In this work, short Kevlar fiber was introduced into OBC matrix to improve its mechanical properties. The results show that introduction of pristine Kevlar fiber only gives rise to a slight increase in tensile strength of OBC owing to the poor interfacial strength, regardless of the presence of compatibilizer maleic anhydride-grafted polypropylene (MA-g-PP). However, a largely enhanced tensile strength can be easily obtained when hydrolyzed or polydopamine-coated Kevlar fiber was incorporated into the OBC matrix using the MA-g-PP as the reactive compatibilizer. More importantly, the tensile strength can be further enhanced with the orientation of Kevlar fiber in the composites. As compared with compression molded composites with randomly orientated fibers, injection molded composites with highly oriented fibers exhibit a significantly higher tensile strength at the same composition. Moreover, it is interesting to observe that Kevlar fiber can be easily exfoliated into several microfibers during melt-mixing with OBC, but the exfoliation has no evident effect on the reinforcement effect possibly because of the poor interfacial strength between the newly-formed microfibers and the OBC matrix. Our work demonstrates that mechanical performance of short fiber reinforced elastomer composites could be significantly improved by enhancing interfacial strength and fiber orientation using a facile surface modification strategy and conventional melt-processing technology.