Superior toughness obtained via tuning the compatibility of poly(ethylene terephthalate)/poly(ethylene–octene) blends

• Develop a new elastomer-toughened plastic system based on PET.
• Superior toughness was achieved by adding POE into PET.
• The best toughness correlated with a moderate level of interfacial adhesion.
• The mechanism of toughening was attributed to matrix shear yielding.

As a partial of the systematic investigation of the preparation and characterization of poly(ethylene terephthalate) (PET) blending/compounding materials with excellent comprehensive mechanics in the authors’ group, this study deals with the compatibilization modification of PET/elastomer blends to obtain superior toughness. Poly(ethylene–octene) (POE) was employed as elastomer toughener, while maleic anhydride grafted POE (mPOE) was selected as compatibilizer. To highlight the effect of compatibility on toughening, the sum amount of elastomer component, POE and mPOE, was fixed at 20 wt%, but the mass ratio of mPOE/POE was changeable. It is interesting to find that an optimization of toughening can be attained at 3 wt% mPOE, at which the notched impact strength is about 15 folds for that of neat PET. The toughening behavior observed is due to a combination of good dispersion of elastomer phase particles and, particularly, appropriate interfacial adhesion condition. Microscopic fractured morphology reveals that a moderate level of interfacial adhesion is important for good dispersion of elastomer phase and debonding between PET matrix and elastomer particles, which initiate matrix shear yielding to dissipate more energy than other interfacial adhesion conditions.

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