On the Study of the Single-stage Hole-flanging Process by SPIF

Recent studies show the capability of single-point incremental forming to perform successfully hole-flanging operations using multi-stage strategies. The aim of this work is to investigate the ability of the SPIF process to perform hole-flanges in a single stage, contributing to a better understanding of the formability of the sheet in this demanding situation. To this end, a series of experimental tests in AA7075-O metal sheets are performed in order to evaluate the limiting forming ratio. The physical mechanisms controlling sheet failure during the process are analyzed and discussed. In the test conditions studied this failure is postponed necking followed by ductile fracture in the wall of the flange.