Optimum Back-pressure Forging Using Servo Die Cushion

This study focused on utilizing a servo die cushion (in conjunction with a servo press) as a “back-pressure load generator,” to determine its effect on shape accuracy of the formed part and total forming load in forward extrusion during cold forging. The effect of back-pressure load application was confirmed in experiments, and the optimum setting pattern of back-pressure load was considered to minimize both shape accuracy of the formed part and back-pressure energy, which was representative of forming energy using a sequential approximate optimization. The precise back-pressure load control by the servo die cushion enabled the ideal load-pattern setting for optimization to be achieved.