کد مقاله | کد نشریه | سال انتشار | مقاله انگلیسی | نسخه تمام متن |
---|---|---|---|---|
9705328 | 1464614 | 2005 | 8 صفحه PDF | دانلود رایگان |
عنوان انگلیسی مقاله ISI
A study of the surface scallop generating mechanism in the ball-end milling process
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موضوعات مرتبط
مهندسی و علوم پایه
سایر رشته های مهندسی
مهندسی صنعتی و تولید
پیش نمایش صفحه اول مقاله
چکیده انگلیسی
This paper presents the model, simulation and experimental verification of the scallop formation on the machined surface in the ball-end milling process. In the milling process, the cutting edges of the cutter are in a motion of combined translation and rotation. The periodical variation of the cutting edge orientation during spindle rotation results in two kinds of scallops generated on the machined surface: the pick-interval scallop and the feed-interval scallop. Because of the low feed and comparably large pick used in the conventional ball-end milling process, the emphasis of previous works has been placed on studying the geometric generating mechanism of the pick-interval scallop while the feed-interval scallop has been largely ignored. Trend of the high-speed and high efficiency machining, however, has pushed the feed reaching the same level of the pick. For the high-speed machining where the high feed/pick ratio is used, the feed-interval scallop must be taken into account. This paper presents a new model that describes the path-interval and feed-interval scallops generating mechanism in the ball-end milling processes. Parameters such as the tool radius, feed/pick ratio, initial cutting edge entrance angle, and tool-axis inclination angles have been studied and experimental verified. It was found that the feed-interval scallop height was 3-4 times large than the path-interval scallop height at the high-speed machining case. The scallop height was continuously reduced by increasing the tool-axis inclination angle. An inclination angle up to 10° is, however, good enough for most tool diameters from the surface roughness viewpoint.
ناشر
Database: Elsevier - ScienceDirect (ساینس دایرکت)
Journal: International Journal of Machine Tools and Manufacture - Volume 45, Issue 9, July 2005, Pages 1077-1084
Journal: International Journal of Machine Tools and Manufacture - Volume 45, Issue 9, July 2005, Pages 1077-1084
نویسندگان
Jenq-Shyong Chen, Yung-Kuo Huang, Mao-Son Chen,