Effect of preparation conditions on the phase transformation of mesoporous alumina

A post-hydrolysis method is proposed for the easy-and-fast preparation of mesoporous γ-alumina (MA) at room temperature using an alkyl carboxylate as a chemical template. Water was used as an initiating solvent in the hydrolysis of aluminum alkoxide in the terminal reaction procedure. Hydrolysis and condensation reactions were simultaneously induced. The initial phase of as-made MA was bayerite and/or (pseudo)boehmite, and was transformed into active alumina at 250 °C, which remained thermally stable at temperatures up to 600 °C. The phase transformation of alumina was analyzed with DTA, XRD and 27Al MAS NMR. Based on an 27Al MAS NMR analysis, calcined alumina prepared via a hydrothermal method contained a high ratio of AlVI to AlIV (∼4.8), which is not fully transformed into active alumina, and aluminum hydroxide (AlOOH or Al(OH)3) was detected. These results suggest that high temperature is required to obtain an active form of alumina, when the hydrothermal method is used. Another factor is the ratio of AlVI to AlIV in the MA, which is also dependent on the pH of the reactant. Pore size, surface area, and pore structure could be controlled by adjusting the molar ratio of water to aluminum precursor, and the preparation temperature. The pore size of MA was adjustable from 2 to 7 nm, and the MA indicated a large surface area of 300 ∼ 500 m2/g.