Examining the use of oxide particles to enhance the sensitivity of polymer\carbon black nanocomposite gas sensors

This paper investigates the use of NiO particles to enhance the vapour sensing properties of polyethylene adipate (PEA)\carbon black (CB) composite materials. Four PEA\CB suspensions were prepared with 0, 10, 20 and 30 w/w% NiO, respectively. Hypermer PS3 surfactant was shear mixed into each of the suspensions for 300 s to achieve a homogenous dispersion and to prevent reagglommeration of both the CB and NiO particles. A 0.1 μl drop of each composite was deposited between Cu electrodes on a printed circuit board (PCB) substrate using a microlitre syringe. The samples were allowed to dry for 24 h in an oven at 333 K to remove any remaining solvent. After preparation, the sensors were exposed to propanol and butanol at concentrations ranging from 0 to 25 000 ppm in steps of 5000 ppm. The response of the PEA\CB sensors improved significantly as the concentration of NiO particles in the material increased and maximum relative differential responses as high as 37% and 92.8% were recorded after exposure to 25 000 ppm propanol and butanol, respectively. This high response can be explained using the Flory-Huggins interaction parameter along with structural changes in the polymer composite caused by the addition of NiO. This paper concludes that NiO particles can be used as a method to increase the sensitivity of existing conducting polymer composite gas sensing materials.