Structural improvement to quadruple service life of a high-efficiency electret filter

The electret filter is composed of permanently charged electret fibers highly capable of collecting charged and uncharged nanosize particles. Compared to the ordinary non-electret fiber, the aerosol collection efficiency η of the electret fiber can initially be significantly higher. In our previous study, η of the electret fiber under dust loading is found to be approximated as the sum of the electrical and mechanical collection efficiencies. It is also shown that the former efficiency can be approximated as a logarithmic function of the dust load. Since the expensive electret filter cannot practically be cleaned and re-used, it is crucial to lengthen its service life without compromising its collection efficiency. In the present study, the time-dependent dust-loaded collection efficiencies of four electret filters with the same average packing density of 0.04 but different linear spatial distributions of the packing density along the filter thickness (0.04 throughout, front 0.03-back 0.05, front 0.02-back 0.06, front 0.01-back 0.07) are simulated and compared. The maximum penetrations and clogging points of the four filters are different. At the maximum 4% penetration through filter D (front 0.01-back 0.07) is two times higher than filter A (0.04 throughout), but the dust load at clogging point of filter D is about 4 times higher than filter A. The results show a significant difference in the distributions of the mass deposited particles along the filter thickness as time passes. As a result, it is possible to quadruple the filter service life by packing the filter loosely on the inlet side and progressively more densely towards the outlet side, while maintaining a sufficiently high aerosol collection efficiency at all times.