A novel application of silicone-based flame-retardant adhesive in plywood

A silicone-based elastomer filled with vinyl-silane treated aluminum hydroxide was used to replace conventional polyurethane-based adhesive to provide a flame-retardant adhesive for plywood. The shear strength and fire performance of such a silicone-based (SI) adhesive glued plywood (SI/plywood) were investigated and compared to those of the polyurethane-based (PU) adhesive glued plywood (PU/plywood). The shear strength of the SI/plywood [(0.92 ± 0.09) MPa] was about 63% lower than that of the PU/plywood at room temperature, but it was less sensitive to water (62% reduction for the PU/plywood and 30% reduction for the SI/plywood after hot-water immersion at 63 °C for 3 h). The fire performance of plywood was assessed by a simulated match-flame ignition test (Mydrin test), lateral ignition and flame spread test, cone calorimetry, and thermocouple measurements. With a higher burn-though resistance and thermal barrier efficiency, and lower flame spread and heat release rate, the SI/plywood exhibited a superior fire-resistance and reaction-to-fire performance and improved fire-resistance as compared to the PU/plywood. The SI adhesive generated an inorganic protective layer on the sample surface that visibly suppressed glowing and smoldering of the plywood during combustion. The SI adhesive was also combined and reinforced with cellulosic fabric (CF) or glass fabric (GF) to prepare composite plywood (SI/CF/plywood and SI/GF/plywood) with improved fire performance. The cone calorimetry and thermocouple measurements indicated that the use of CF or GF in SI/CF/plywood and SI/GF/plywood, respectively, suppressed the delamination and cracking of the composite plywood and promoted the formation of an effective thermal barrier during smoldering and flaming combustion. Particularly, the SI/GF/plywood exhibited the most effective fire barrier with no crack formation, and the lowest heat release rate among the plywood types investigated in this study.