High temperature oxidation mechanism of dilute copper aluminium alloys

Dilute copper-aluminium alloys were oxidized in air from 700 to 1000 °C. Two distinctive behaviours were observed: alloys with at least 3 wt% aluminium showed excellent oxidation resistance in the whole temperature range. Alloys with 2 wt% or less aluminium exhibited good oxidation resistance up to 800 °C; but as the temperature was further increased, the oxidation rate of these alloys increased and became comparable to that of pure copper. A kinetic model was developed to explain the oxidation behaviour and indirectly determine the amount of dissolved oxygen in the alloys tested. It was found that the oxygen dissolved in alloys with up to 2 wt% Al exceeded its solubility limit in copper, whereas the dissolved oxygen in alloys with higher aluminium contents was below the solubility limit. This difference may account for the significantly different oxidation resistance.