The effects of recovering fibre and fine materials on sludge dewatering properties at a deinked pulp mill

The manufacture of deinked pulp generates large amounts of waste for disposal. The yield loss in the production of recycled paper can be up to 25%. The use of landfills for waste disposal is very expensive and will be prohibited in Europe in the next few years. Thus, there is a great pressure to improve the material efficiency and to reduce the amount of waste that is produced at deinked pulp mills. However, the issue is complex because an improvement of the material efficiency at one process unit may deteriorate the performance of other stages. For example, the attempts to increase the fibre yield in the deinking processes can lead to poor sludge dewatering properties, resulting in that there are no added advantages for the mill anymore.This work aims to determine the limitations between the sludge dewatering properties and the improvements in material efficiency at a deinked pulp mill by investigating the dewatering properties of sludge samples that contained variable amounts of fine screening and flotation froth rejects. The results show that the deinked pulp mill material efficiency can be increased without weakening the sludge dewatering properties if the fibre content is not reduced below a certain limit. The material efficiency can be increased either by (1) recovering fibres at an acceptable quantity where the fibre content does not decrease below the limiting point or by (2) recovering fine materials simultaneously with fibres in a way that maintains the fibre content above a limiting point. The first method provides an opportunity for deinking mills to increase the yield, even though the increase is less than 2 percentage units. With the simultaneous recovery of fibres and fine materials using the second method, it would be possible to improve the material efficiency at the deinked pulp mill by approximately 5 percentage units without affecting the dewatering of the combined sludge.

► We investigated sludge dewatering with variable fibre contents.
► Fibres improve the sludge dewatering.
► Step-wise rapid decrease occurs if fibre content is decreased below limiting point.
► In this study the limiting point was 13% fibre content.