Assessment of engineering controls designed for handling unstable loads: An electromyography assessment

Low back injury due to manual lifting is historically prevalent in labor intensive industries. Improving risk management options is necessary to reduce the risk of low back injury. Workers lifting unstable loads are at greater risk of back injury compared to workers lifting stable loads. This study focused on the effect of engineering controls on trunk muscle activity. Engineering controls were designed to control the instability of a liquid load. Thirty-nine healthy subjects manually lifted asymmetrically in the transverse direction stable loads, unstable loads, and unstable loads with engineering controls. Trunk and load kinematic and trunk muscle electromyography data were collected during lifting. Unstable loads with engineering controls significantly (p < 0.001) reduced trunk muscle activity compared to unstable loads. Engineering controls should be implemented to reduce the risk of injury to workers handling unstable liquid loads.Relevance to industryManually handling containers filled with liquids is necessary in many industrial workplaces. Risk management solutions for low back injury due to manual lifting of such loads should focus on reducing muscular demand. This study demonstrates that engineering controls designed to increase the stability of a liquid load reduced muscular demand.

► Muscle activity is greater when lifting unstable loads compared to stable loads.
► Engineering controls for unstable loads reduced muscle activity during lifting.
► Manufacturers of liquid filled containers should install engineering controls.