Quality control tool of electrode coating for lithium-ion batteries based on X-ray radiography

• The quality of positive electrode coatings is evaluated by X-ray radiography.
• The coating thickness is determined in each spot of the film.
• The defects, such as pinholes or broad edges, are detected.
• The coating quality decreases as coating thickness increases.
• The quality decreases as the nanometric vs. micrometric material content increases.

A simple and efficient method, based on X-ray radiography, is developed to check the quality (homogeneity of the thickness, presence of defects) of NMC-, LFP- and NMC/LFP-based electrode coating for Li-ion batteries at the scale of several cm2 with a resolution of 20 μm. As a first step, the attenuation coefficient of NMC- and LFP-based coating is experimentally determined according to the Beer–Lambert law. Then, the attenuation coefficient of each active material is estimated from these experimental results and X-ray attenuation databases, which allows establishing an attenuation law for any coating composition. Finally, thanks to this relationship, the thickness can be evaluated in each spot of the film and the defects, such as pinholes or broad edges with gradual decrease of the thickness coating, can be detected. The analysis of NMC-, LFP- and NMC/LFP-based electrodes shows that the coating quality decreases as coating thickness increases and as the nanometric vs. micrometric material content increases in the coating composition. This reveals detrimental aspects of nanomaterials with respect to their use in composite electrode manufactured through conventional slot-die or casting process.